Continuous Basalt Fiber, Reinforcing Articles and Basalt Fiber Materials in the CIS: Production, Market and Forecast (5th edition)

Annotation

Introduction

1. Characteristics of basalt fiber

1.1. Raw materials for the production of basalt fibers

1.2. The history of the creation of continuous basalt fiber (BCF)

1.3. Continuous basalt fiber production technology

1.4. Basic physical and chemical characteristics of basalt fiber

1.5. Comparative characteristics of BCF and fiberglass

1.6. Main technologies for processing continuous basalt fiber

1.6.1. Production of unidirectional tapes

1.6.2. Basalt fabric production

1.6.3. Veil production

1.6.4. Processing into chopped basalt fiber

1.6.5. Needle punch mats production

1.6.6. Winding technology of glass and basalt plastics

1.6.7. Pultrusion technology

1.6.8. Spinnerless pultrusion technology (nidltrusion)

1.6.9. Prepregs

1.6.10. Vacuum infusion technology (injection)

1.7. Types of BCF-based products and their areas of application

1.7.1. Areas of application of reinforcing properties

1.7.2. Areas of use for other properties

2. Brief description of the world market of continuous basalt fiber

3. Production of continuous basalt fiber in the CIS (2010-2019)

3.1. Production of continuous basalt fiber in Russia

3.1.1. Main producers of continuous basalt fiber in Russia

3.1.2. Other enterprises for the production of BCF

3.1.3. BCF production organization projects in Russia

3.2. BCF production in Ukraine

3.3. BCF production in Belarus

3.4. BCF production in Uzbekistan

4. Production of reinforcing products from continuous basalt fiber

4.1. Composite rebar

4.1.1. Main properties and fields of application of composite reinforcement

4.1.2. Regulatory documents for the use of composite reinforcement

4.1.3. Composite rebar production

4.2. Composite flexible ties and fasteners

4.2.1. The concept of flexible links and their characteristics

4.2.2. Production of composite flexible ties

4.3. Basalt reinforcing mesh

4.3.1. Basalt mesh properties and applications

4.3.2. Distinctive features of basalt mesh

4.3.3. Basalt mesh production

5. Dispersed reinforcement with basalt fiber

5.1. Features of dispersed reinforcement

5.2. Basalt fiber application

6. Foreign trade operations with materials and products based on BCF in Russia and Ukraine in 2007-2019.

6.1. Foreign trade operations of Russia

6.2. Foreign trade operations of Ukraine

7. Review of export-import and domestic prices for materials and products based on BCF

7.1. Review of export-import prices in Russia (2007-2019) and Ukraine (2007-2018)

7.2. Review of prices for reinforcing composite materials in the domestic market of Russia

8. Consumption of continuous basalt fiber in Russia in 2010-2019.

9. Forecast of development of the market of continuous basalt fiber and reinforcing products from it for the period up to 2025

Appendix: Contact Information

Table 1. Chemical composition of rocks suitable as one-component raw materials for the production of various types of fibers

Table 2. Mineralogical composition of rocks suitable as one-component raw materials for the production of various types of fibers

Table 3. Properties of melts of basalt rocks

Table 4. Main characteristics of installations for the production of continuous basalt fibers of SE STC "Bavoma"

Table 5. Strength characteristics of basalt fiber

Table 6. Chemical resistance of basalt fibers,%

Table 7. Comparative characteristics of fibers

Table 8. Comparative characteristics of glass and basalt fibers

Table 9. Dependence of direct roving tex on the diameter of a filament and the number of feeder dies

Table 10. Dependence of the number of filaments in the roving on the number of feeder dies

Table 11. Main types of products based on BCF and their areas of application

Table 12. Technical characteristics of direct roving produced by OOO Kamenny Vek

Table 13. Technical characteristics of grooved roving produced by OOO Kamenny Vek

Table 14. Technical characteristics of the twisted thread produced by LLC "Kamenny Vek"

Table 15. Technical characteristics of needle-punched mats produced by LLC "Kamenny Vek"

Table 16. Technical characteristics of biaxial fabrics produced by LLC "Kamenny Vek"

Table 17. Foreign distributors of Kamenny Vek LLC

Table 18. Main financial and economic indicators of LLC "Kamenny Vek" in 2011-2019, million rubles.

Table 19. Main financial and economic indicators of the activity of LLC NPO Vulkan, LLC PZKI and LLC TD PZKI in 2011-2019, million rubles

Table 20. Technical characteristics of basalt roving manufactured by CJSC "Basaltovye Fiber"

Table 21. Main financial and economic indicators of the activities of CJSC Basaltovye Fiber and LLC NPO Basaltovye Tekhnologii in 2011-2019, million rubles

Table 22. Technical characteristics of basalt roving produced by OOO Russian Basalt

Table 23. Main financial and economic indicators of LLC Russian Basalt in 2013-2019, million rubles

Table 24. Technical characteristics of direct-roving manufactured by SPC "LAVAintel"

Table 25. Technical characteristics of grooved roving manufactured by SPC "LAVAintel"

Table 26. Technical characteristics of polymer fiber manufactured by SPC "LAVAintel"

Table 27. Main financial and economic indicators of the activity of LLC NBT Dagestan in 2013-2019, million rubles, thousand rubles

Table 28. Technical characteristics of basalt complex yarns produced by PJSC "NZSV"

Table 29. Technical characteristics of basalt roving, produced by PJSC "NZSV"

Table 30. Nomenclature and technical characteristics of basalt roving produced by JSC "Ivotsteklo"

Table 31. Technical characteristics of chopped basalt thread produced by JSC "Ivotsteklo"

Table 32. Main financial and economic indicators of TBM LLC in 2012-2015, million rubles

Table 33. Technical characteristics of basalt-plastic reinforcement manufactured by Technobasalt Invest LLC

Table 34. Characteristics of basalt roving produced by ZAO NTB

Table 35. Comparative characteristics of various types of fittings

Table 36. Comparative characteristics of basalt and fiberglass reinforcement

Table 37. Comparative characteristics of steel and basalt reinforcement

Table 38. Requirements of GOST 31938-2012 for the physical and mechanical properties of composite reinforcement

Table 39. Technical characteristics of ROCKBAR basalt and fiberglass reinforcement manufactured by Galen LLC

Table 40. Technical characteristics of the ROCKMESH composite mesh produced by LLC "Galen"

Table 41. The volume and direction of export supplies of products of LLC "Galen" in 2016-2019.

Table 42. Main financial and economic indicators of activity in 2011-2019, million rubles

Table 43. Technical characteristics of flexible basalt-plastic ties produced by TG "Ekipazh"

Table 44. Comparison of the effectiveness of metal and basalt-plastic bonds

Table 45. Technical characteristics of flexible connections made of basalt plastic of LLC "Galen"

Table 46. Technical characteristics of construction dowels of LLC "Galen"

Table 47. Physical and mechanical characteristics of basalt grids

Table 48. Physical and mechanical characteristics of basalt fabrics

Table 49. Comparative characteristics of glass and basalt fiber nets

Table 50. Technical characteristics of basalt fabrics produced by LLC "Sudogodskie fiberglass"

Table 51. Technical characteristics of road grids LLC "Sudogodskie fiberglass"

Table 52. Technical characteristics of building nets for masonry and bonding works LLC "Sudogodskie glass-fiber plastics"

Table 53. Main financial and economic indicators of LLC "Sudogodskie stekloplastiki" in 2011-2019, million rubles

Table 54. Main financial and economic indicators of Rekstrom-K LLC in 2013-2019, million rubles

Table 55. Technical characteristics of geogrids produced by Rekstrom-K LLC

Table 56. Technical characteristics of geogrids produced by BauTex LLC

Table 57. Characteristics of basalt fiber

Table 58. Recommendations for the use of basalt fiber in concrete

Table 59. Volumes of export of products based on BCF by Russian manufacturers in 2007-2015, tons

Table 60. Volumes of export of products based on BCF by Russian manufacturers in 2016-2019, tons

Table 61. Volumes and directions of export of products based on BCF LLC "Kamenny Vek" in 2007-2019, t

Table 62. Russian recipients of imported basalt fiber in 2014-2019, t

Table 63. Volumes of export of materials and products based on BCF by Ukrainian manufacturers in 2007-2019, t

Table 64. The volume of imports of products based on BCF by Ukrainian enterprises in 2016-2018, tons

Table 65. Average annual export prices of Russian manufacturers for products based on BCF in 2007-2019, thousand $ / t

Table 66. Price for imported roving and nets based on BCF in 2014-2019, thousand $ / t

Table 67. Prices for ROCKBAR composite reinforcement produced by LLC "Galen", rub / r. m, VAT included

Table 68. Prices for ROCKBAR composite reinforcement produced by LLC Galen in 2020, rub / r. m, VAT included

Table 69. Prices for composite reinforcement of LLC "Armplast"

Table 70. Comparative characteristics of metal and composite reinforcement with equal strength replacement

Table 71. Price list for the products of LLC Sudogodskie stekloplastics, rubles, including VAT

Table 72. Prices for masonry mesh produced by Composite Group Chelyabinsk LLC

Table 73. Balance of production-consumption of continuous basalt fiber in Russia in 2010-2019, t,%

Table 74. Execution of work under construction contracts in Russia in 2000-2019, billion rubles,%

Table 75. Commissioning of buildings in Russia in 2013-2019, million m2

Figure 1. Structure of glass and basalt fiber use in the USA

Figure 2. Structure of the use of glass and basalt fiber in Europe

Figure 3. Installation for the production of continuous basalt fibers

Figure 4. Comparative characteristics of tensile strength of basalt fiber and glass fibers, MPa

Figure 5. Comparative characteristics of the elastic modulus of basalt fiber and glass fibers, hPa

Figure 6. Scheme of manufacturing composite products by winding

Figure 7. Scheme of the pultrusion plant

Figure 8. Diagram of prepreg production

Figure 9. Scheme of manufacturing composites by vacuum injection

Figure 10. Dynamics and structure of continuous basalt fiber production in Russia in 2010-2019, t

Figure 11. Dynamics of production and export of continuous basalt fiber LLC "Kamenny Vek" in 2010-2019, tons

Figure 12. Multilayer enclosing structure: a) excluding flexible connections; b) with flexible metal ties; c) with flexible bonds made of composite materials

Figure 13. Dynamics of export of materials and products based on BCF in Russia in 2007-2019 (t, thousand $)

Figure 14. Regional structure of export of products of LLC "Kamenny Vek" in 2007-2019,%

Figure 15. Dynamics and structure of Russian export of BCF and products based on it in 2007-2019, tons

Figure 16. Dynamics of export of products based on BCF in Ukraine in 2007-2018 (t, thousand $)

Figure 17. Structure of export of products based on BCF by Ukrainian enterprises in 2007-2018, t

Figure 18. Dynamics of average annual export prices for main types of products based on BCF in 2007-2019, $ / t

Figure 19. Dynamics of the average annual export prices of Technobasalt Invest LLC and NTB CJSC in 2007-2018, $ / t

Figure 20. Dynamics of production, export and consumption of continuous basalt fiber in Russia in 2010-2019, t

Figure 21. Consumption structure of continuous basalt fiber in Russia,%

Figure 22. Dynamics of housing commissioning in Russia in 2000-2019, million m2

Figure 23. Forecast of production of continuous basalt fiber in Russia until 2025, t